FRP Cable Tray Provides The Best Solution For Harsh Environments

When designing a cable management system for your new or existing facility, consider using fiberglass cable trays instead of traditional materials. Non-metallic cable trays have excellent protection performance in harsh environments where corrosion resistance and long life are important factors.

There are still many people who believe that steel is more important than competitors. It is true. It is no exaggeration to say that steel is more important than fiberglass. However, fiberglass provides the same strength-to-weight ratio, while the weight is only one-third that of steel. This makes installation easier and lower cost. In addition, this weight saving provides huge life cycle cost savings. In addition to corrosion resistance, fiberglass cable trays are also non-conductive and non-magnetic, thus reducing impact hazards.

FRP cable trays for industrial environment

The fiberglass cable tray is durable. Therefore, they are mainly used in harsh environments that will corrode other materials. This includes marine, industrial, chemical and built environments.

Fiberglass cable tray is designed for the quality and performance of long-distance transportation.

Some companies are building new facilities and need to design their safety features from the ground up, while other customers need to retrofit old facilities to protect their assets in the long-term. A factory may be discovering the potential danger of their old steel trays. Advantages of FRP cable tray

Depending on the application, the advantages of using fiberglass cable trays over steel cable trays are unparalleled. Several key advantages of FRP cable trays include:

Preservative

High Strength

High durability

Lightweight

Flame retardant

Easy to install

Insulation

Non-magnetic

Stainless

Reduce the risk of electric shock

High performance in marine/coastal environments

Available in a variety of resin options and colors

FRP cable tray is also called fiberglass cable tray, and non-metallic cable tray.

FRP Cable Tray

Switch to fiberglass cable trays

Why switch to fiberglass cable trays? Although the durability of metal trays has lasted for a century, they are still conductive and prone to rust and corrosion. Cable coating technology has evolved to better contain electrical currents, but this does not mean that we should be more tolerant of using what we use to organize the cable itself.

Fiberglass can be used for 25-30 years without deterioration. It is also called "glass wool" and dates back to 1932. It was originally used as a safe, fire-resistant insulating material. The fiberglass as we know it today was actually invented by accident. When trying to weld two pieces of glass together, a stream of compressed air hits the glass piece, turning it into fibers. After years of improvement, this material has also been used for parts of airplanes, cars and boats because of its durability.

The use of fiberglass cable tray system will ensure that your workplace is competitive and safe regardless of working conditions. In addition, they are an investment and will be more durable than most of your equipment, and they can be reused when you are ready to upgrade the equipment.

We are FRP cable tray suppliers. Please feel free to contact us if you are interested in our products.

Introducing FRP Pipe

Most plants have worked with engineers to custom design all FRP equipment. Customizing fiberglass pipe or fiberglass pipe systems is a considerable cost and effort, and it is not always necessary. Standard FRP pipe products can meet all requirements.

With simple designation and selection, this fiberglass pipe is ideal for installing new systems or replacing existing pipes.

Customized fiberglass pipe solutions may require thicker corrosion or wear barriers with different resins. In addition, heavier structural laminates and special glass reinforcement can meet installation and temperature requirements.

Save costs

Faster production and faster delivery

Quick and easy selection of fiberglass pipe

Corrosion resistance

FRP is designed to be "user friendly". Resin, glass reinforcement materials and composite structures provide consistent corrosion resistance for most of chemical applications for which FRP pipe are considered suitable. There are still some extreme chemical services for which special structures and alternative resins should be considered.

Durability

The high tensile elongation properties of vinyl ester resin used in pipes impact a superior toughness of the pipeline making it resistant to cracking and cracking of the resin when it is subjected to heavy design loads.

In addition to high fatigue resistance, this toughness also provides a safety factor to resist impact damage during transport and installation.

FRP pipe

Strengthening materials

All surfaces exposed to corrosive media have "C" glass (chemical grade) veil. FRP used for all subsequent lamination has excellent electrical resistivity, high tensile strength, moderate thermal conductivity and is non-flammable. The basic types of fiberglass materials used; straw mats, woven rovings and continuous yarns, are selected for its physical properties, manufacturing characteristics and chemical resistance of laminate resulting from their use.

Barriers to corrosion

The anti-corrosion layer of the pipe is 100 mils thick and consists of 70% to 80% resin. The high-resin laminated composite material is reinforced by a layer of "C" glass veil followed by two layers of randomly oriented fibers strand mat.

We are FRP pipe suppliers. Please feel free to contact us if you are interested in our products.

Fiberglass vs Steel vs Concrete vs Poly Tanks

Which water tank material is best?

Fiberglass water tank

Fiberglass water tanks are very hard, but relatively thin and light, making them quite brittle and easy to crack.

They also allow more light to enter and are usually darker in color to reduce algae growth.

The quality of the fiberglass tank depends on its manufacturer, so be sure to check the quality thoroughly before choosing this material.

Steel water tank

Most steel water tanks are made of galvanized steel-a zinc coating protects the steel from corrosion. These water tanks can hold approximately 30,000 liters to millions of liters of water. This makes them suitable solutions for very large storage needs.

However, galvanized steel will still rust and corrode over time, and zinc will seep into the water, making the stored water tasting metallic. To solve this problem, most steel rainwater tanks are equipped with food-grade polyethylene liners. These materials are very expensive to manufacture and may become damaged over time and require repair.

Stainless steel tanks don't have many of these problems, but they are much more expensive, which often makes them impractical.

Concrete water tank

Concrete storage tanks are very strong and usually have a long life. Unfortunately, the introduction of steel in concrete created a new problem that affected the durability of concrete tanks. When the embedded steel is corroded, it will cause the concrete to crack.

Lime in the concrete can also seep into the water. They are usually installed underground for commercial purposes, but can also be used for residential purposes.

Polyethylene water tank

Polyethylene is one of the most popular water tank materials today for many reasons.

First, some of the main benefits include:

Polyester tanks are sturdy, light in weight, and more cost-effective than other materials.

The flexibility of plastic allows a variety of styles and shapes.

Polymer tanks are easier to install due to their strength and light weight.

Variety of colors to suit your taste.

The color is actually within the poly material, so your tank stays new for longer.

The poly tank is non-corrosive, so it will not pollute rainwater with fibers.

Unlike steel tanks, poly tanks also mean that you don't need the poly lining found in steel tanks-because poly tanks are made entirely of food-grade polyethylene.

However, there is a shortcoming that is easy to overcome. Although polyester tanks will not leak lime like concrete tanks, nor do they leak zinc like steel tanks, you still have to be careful if you have copper pipes in your home.

Rainwater itself is acidic, and if it stays in the pipeline for a period of time, it will cause copper to seep into the water. This problem is more common in rainwater collected in plastic and plastic-lined tanks, because concrete tanks will leak lime, which actually reduces the acidity of the water.

This is avoidable, and for the health of you and your family, you want to avoid it. Copper dissolved in drinking water can cause stomach problems and headaches, and in severe cases can cause liver cirrhosis.

We are fiberglass water tanks suppliers. If you are interested in our products, please feel free to contact us.

What Is a Cable Tray?

The cable tray is used to provide mechanical protection in a working environment where a large number of power control cables are at work. In addition to providing mechanical protection, these cables are also designed to provide a perfect routing path for power or control cables. These cables can be in the air or underground.

There are various cable trays of different materials to choose from. The cable trays produced by cable tray manufacturers are galvanized steel, aluminum, stainless steel and glass fiber reinforced plastics. The choice of cable tray depends entirely on the use and installation environment. The installation environment here refers to electrical considerations and corrosion. In addition, cost is also an important determinant when selecting cable trays.

The difference between cable ladders and cable trays

Cable tray

Other common names: trough type, ventilated cable tray

Composed of metal sheets. Many cable trays have grooves to facilitate equipment positioning, cable ties and other fixings, such as tubing clamps.

Suitable for light-duty electrical and instrument cables and pipes.

The bottom cover helps reduce electromagnetic interference, and the perforation allows drainage and ventilation.

The tray provides additional support to prevent the cable from sagging, which may harm the performance of the circuit.

The cable tray is the most beautiful choice. In buildings without paneled ceilings, cable trays are a good option to hide cables while maintaining their organization.

Covers can be added to protect the cables from ultraviolet rays, ice and snow, and damage.

Cable ladder

Other common names: ladder tray, cable runway

The design is simple, and the side rails are connected to the rungs. The rungs are perforated, which makes it easy to fix the cable tie or cable clamp directly on the ladder.

Suitable for electrical, instrumentation and telecommunication cables.

It can support heavier cables, cable bundles and pipes in a longer support span.

The cable can enter and exit anywhere along the span.

The ladder provides free air flow, which is essential to avoid overheating of the cables.

Keep as little water, moisture or dust as possible.

The cables are exposed and easily accessible-making inspections and future modifications uncomplicated.

Covers can be added to protect the cables from ultraviolet rays, ice and snow, and damage.

Oglaend system accessories, such as elbows, t-pieces, cross-pieces and risers, can easily change the direction or level of the cable ladder span. These solutions require minimal space.

We are cable tray suppliers. If you are interested in our products, please feel free to contact us.

Introduction to FRP Piping

The complete form of FRP is fiberglass reinforced plastic, which is a composite material composed of a fiber-reinforced polymer matrix. Therefore, FRP pipes are made of FRP materials through contact molding or fiber winding. Various types of resins, such as thermosetting polyester, epoxy, phenolic resin, etc., are used to obtain the final product with specific FRP pipe properties. As a corrosion-resistant metal pipe substitute, FRP piping system has been widely used worldwide. By choosing FRP as the pipe material, the need for lining, external coating and cathodic protection can be easily eliminated.

Application of fiberglass reinforced plastic pipe

Due to the high durability, corrosion resistance and medium strength of FRP pipes, its use is increasing day by day. FRP piping systems are used in different industries, such as:

Drinking water and seawater desalination industry

Chemical, petrochemical, oil and gas industries.

Pipes and exhaust pipes

Irrigation and sanitation services

Water distribution and delivery

Mud pipeline

Power plants, etc.

Performance of FRP pipe

The main performance of FRP pipe is to make it an ideal choice for various industries in the world.

Excellent corrosion resistance

Excellent strength-to-weight ratio. It is worth noting that the strength-to-weight ratio of FRP pipes is higher than that of steel or other metal pipes.

Light weight, easy to handle and transport.

Dimensional stability

Degradable

Low friction coefficient (>25% better than steel), ensuring good flow characteristics.

Good abrasion resistance

Suitable for ground and underground pipelines

Resistance to biological attacks such as bacteria

Non-conductive

Low maintenance cost

FRP pipe connection

Since the length of the FRP pipe is restricted by transportation and handling, it needs to be connected. At the same time, various FRP pipe fittings need to be connected as required. The connection system of the FRP pipe shall ensure that no leakage occurs under the predetermined use conditions under the working pressure.

FRP pipe fittings

Various FRP pipe fittings are available to meet the needs of pipeline layout. Common glass steel pipe parts are

Long radius, short radius FRP elbow

Tee connection (equal tee and reducing tee)

FRP pipe flange

Steel back flange

Flange elbow

Smooth reducing elbow

Special bending radius

Horizontal connection

Cross connect

Wye Connection

Reducer (eccentric and concentric)

Flange reducing agent

FRP pipe specifications

When ordering FRP pipes, the following information must be provided to the supplier:

Pipe diameter

The design and working temperature of the applied fluid.

Design, operation, surge, vacuum, test pressure.

Live load of buried pipelines.

Maximum/minimum buried depth and trench width.

Details of soil properties and trench preparation.

Disadvantages of FRP pipes

The main disadvantage of FRP piping system is

It is not recommended to use FRP pipes to transport fluids whose temperature exceeds 100°C

The use of pigments, dyes, UV stabilizers, fillers, etc. in the resin system can reduce the slight degradation of the resin by ultraviolet light.

Solution of corrosion-resistant pickling equipment during production of refined quartz sand

The refined quartz sand ore used in advanced glass, glass products, refractories, smelting stones, precision casting, grinding wheel grinding materials and other industries is produced by chemical purification of the original quartz sand ore. It is white or crystalline in appearance.

The pickling process is characterized by quartz insoluble in acid, while other impurities and minerals can be dissolved by acid. The process can produce high purity quartz sand by effectively reducing the impurity content in quartz sand.

General steps of quartz sand pickling :

1) preparation of pickling solution for quartz sand pickling.

2) add quartz sand to pickling liquid to ensure that the acid is covered with quartz sand.

3) quartz sand immersed in acid for a certain time, according to quartz sand yellow skin increase or decrease immersion time. Enterprises with heating equipment, can use heating equipment, can reduce immersion time.

4) recovery of acid and deacidification.

5) dry the quartz sand. After the quartz sand is deacidified, the water should be drained out, and then the quartz sand will be dried in the drying equipment.

6) screening, color selection and packaging, etc.

The glass fiber reinforced plastic conical acid washing tank produced by Hebei Yongchang Composite Material Technology Co., Ltd. has high quality acid resistance, high quality alkali resistance and high quality high temperature resistance. It is widely used in the production of pickled quartz sand. FRP acid storage tank has higher strength, better temperature resistance and acid resistance than the reinforced polypropylene storage tank. The lining is made by adding high wear-resistant material to the resin. The strength and service life are guaranteed. Usually the specifications are 5 tons, 10 tons, 20 tons, 30 tons, and 40 tons.

We are acid storage tank manufacturer. Please feel free to contact us if you are interested in our products.

Use the correct reinforcing fiber in FRP

Like all composite materials, FRP has its unique characteristics. For example, fiber-reinforced materials increase the elasticity and strength of the matrix. Although the matrix is tough, it is still relatively weak. This combination creates a tougher material that is also more durable. This allows it to be converted into a variety of complex structural shapes and platforms or plates to meet all applications.

Fiber-reinforced plastics are incredibly strong, extremely durable, and super resistant to impact and denting. They can also adapt to the harshest natural climates and environments, especially corrosive environments. In fact, compared with metals such as steel or aluminum, FRP has a higher strength-to-weight ratio. This means that it can be as strong as steel, but the weight is only a small part of steel.

Of course, glass is currently the most commonly used fiber-reinforced material. It is usually combined with polyester or polyurethane resin-this is called glass fiber. This is a very common and well-known combination, and the name fiberglass was created specifically for this combination.

The reason why Glass is so popular is that it can be easily applied to a variety of applications. It allows extremely special arrangements of fibers to suit the unique part design. This makes the product have the best strength, elasticity, and resistance to any fiber deformation. In addition, it has strong resistance to extreme heat or cold.

Structural advantages of fiber reinforced plastics

Fiber-reinforced plastic is a very advantageous building material, with both physical and decorative benefits. Therefore, once many industries realize the long-term financial savings, they will turn to FRP products.

Because fiber-reinforced plastics are stronger than other materials, fiber-reinforced plastics have become a material for manufacturing for the first time. Common polymers, thermoplastics, and even metals such as aluminum and steel cannot be compared. FRP products provide the same strength, but also improve elasticity, durability and flexibility. It has also done this, and its weight is only a small part of its traditional counterparts. In addition to these benefits, the amount of elasticity and strength can even be adjusted as needed. This makes FRP a highly adaptable material that can be easily used in many different applications in many industries.

In terms of shape and complexity, FRP can be combined with several geometric shapes to make huge complex designs.

As mentioned earlier, FRP also has special resistance to several factors, including shock, extreme temperature, corrosion, and more.

The aesthetic benefits of fiber reinforced plastics

In addition to the durability and exceptional longevity of FRP materials, they can also be made to be aesthetically pleasing. Since FRP hardly shrinks during the molding process, it will produce consistent results during the production process.

We have fiberglass reinforced plastic pipe. And we are frp pipe suppliers. Please feel free to contact us if you are interested in our products.